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Reverse Engineering is a design solution in which a physical model is the source of information for producing the cad model or drawings that will be utilized for manufacture. This is also referred to as the Part-to-CAD process. Reverse engineering enables the duplication of an existing part by capturing the component's physical dimensions, features, and material properties.

Following are reasons for reverse engineering a part or product:

1. The original manufacturer of a product no longer produces a product
2. There is inadequate documentation of the original design
3. The original manufacturer no longer exists, but a customer needs the product
4. The original design documentation has been lost or never existed
5. Some bad features of a product need to be designed out. For example, excessive wear might indicate where a product should be improved
6. To strengthen the good features of a product based on long-term usage of the product
7. To analyze the good and bad features of competitors' product
8. To explore new avenues to improve product performance and features
9. To gain competitive benchmarking methods to understand competitor's products and develop better products
10. The original CAD model is not sufficient to support modifications or current manufacturing methods
11. The original supplier is unable or unwilling to provide additional parts
12. The original equipment manufacturers are either unwilling or unable to supply replacement parts, or demand inflated costs for sole-source parts
13. To update obsolete materials or antiquated manufacturing processes with more current, less-expensive technologies

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